COOL ROOFING IS “HOT.”
Cool roofing is “hot.” It is a frequent topic in trade magazines and at roofing symposia. Sales of various cool roofing products outpace the overall market year after year. Manufacturers expend significant development resources working on the radiative properties of their materials, looking to improve their market positioning and share. With all the talk surrounding the subject, one could be forgiven for thinking that the general concept is new and innovative. In fact, “cool” roofing has been around for quite some time now. Light-colored thermoplastic sheet materials and various types of coatings have been available for decades. Some have remained virtually unchanged over that time, and some of the earliest installations, dating back to the 1970s in North America and the 1960s in Europe, are still in service today.
The developers of those products were broadly guided – directly or intuitively – by the principles of the Arrhenius equation, which states that for many common chemical reactions at room temperature, the reaction rate doubles for every 10°C increase in temperature. Applied to roofing materials, the thought process was generally that light colors would reduce the heat load on the surface, thereby slowing down the aging process of membranes and underlying materials. This concept is still valid today and remains a key reason for installing light-colored coatings on top of asphaltic and other dark-colored membranes.
MANDATE USE OF COOL ROOFING MATERIALS
What have changed are the identification, recognition, and quantification of other benefits of cool roofing materials. Reports on the potential for energy savings resulting from the use of these products began to appear in the late 1990s. The basic concept was that roofing materials that reflect substantial portions of the sun’s incident radiation back into the atmosphere and quickly emit whatever heat is absorbed have lower surface temperatures and therefore require less energy to keep conditioned spaces below them cool.
ASHRAE first recognized this principle in 1999, in ASHRAE Standard 90.1-1999. A number of states and municipalities began to mandate the use of cool roofing materials, most notably the state of California, which included use of such materials as a prescriptive method to meet the requirements of its Title 24 energy code in 2005. Most recently, U.S. Energy Secretary Steven Chu, speaking at a climate change symposium in London, highlighted the broad implementation of cool roofs and paving as important measures in the current administration’s “new revolution” regarding energy usage.
ASSESSING COOL ROOF IMPACTS ON COMMERCIAL BUILDINGS
Since those first studies more than a decade ago, extensive research and analysis have been done on the various elements related to cool roofing. Much of that work has been carried out by the Lawrence Berkeley National Laboratory (LBNL). In its most recent study, which has just been released, LBNL simulated the potential impact of substituting cool roofs for conventional dark-colored roofs on commercial buildings in 236 U.S. cities.
The potential impact of a cool roof on any given building depends on numerous factors, including the building’s local climate, its operating systems (HVAC types and efficiencies) and conditions (internal temperatures, occupancy, hours of operation, etc.), the roof surface area, and the roof assembly’s construction, including its thermal resistance, mass, and emittance, as well as its solar reflectance.
The simulations modeled new (post 1980) and old (pre-1980) office and retail buildings. Two of the most important assumptions that have a significant impact on the results are the roof’s insulation level and its solar reflectance. The roof insulations in each generation of structure were assigned thermal resistances of R-7 and R19 for old and new respectively.
COOL ROOF MATERIALS OFFER INITIAL SOLAR REFLECTANCES GREATER THAN 80%
Many cool roof materials offer initial solar reflectances greater than 80%. However, roofs – like anything left exposed to the elements – will become soiled over time. For darker materials, this may actually increase reflectance ever so slightly, whereas for light-colored materials the effect is a decrease.
Although a number studies have shown that practically all of the initial reflectance of most materials can be restored through cleaning, few roofs are actually cleaned throughout their service life. Taking these factors into account, the authors assumed aged solar reflectances of 0.20 for weathered conventional materials (assumed to be gray), and 0.55 for weathered white cool roofs. The latter value is consistent latter value is consistent with California Title 24’s minimum requirement for low-slope, nonresidential roofs and is generally consistent with the findings of a number of studies. Using the DOE-2.1E building energy model, LBNL simulated for each prototype building in each city the hourly heating and cooling energy uses during a typical meteorological year – first with a weathered conventional roof and then with a weathered cool roof.
Savings and penalties were determined by comparing performance with a cool roof to performance with a conventional roof. State and national average rates of savings and penalties were then determined by weighting these results according to local building inventories (types, ages, and densities of construction). The following results are state or national averages per square meter of conditioned roof area (area of roof surface over a conditioned space, or CRA) for the stock of commercial buildings, and are not intended to be used to represent any given single building.
Three key metrics in assessing the relative performance of cool roofs compared to conventional roofs are:
1. Cooling energy savings
2. Heating energy penalties
3. Overall energy cost savings
ENERGY AND COST IMPACTS
According to the LBNL simulations, Hawaii benefits the most from cool roofs ($1.14/m2 of CRA per year on average), followed by California ($0.70/m2 per year). At the low end, average annual savings on the order of $0.13/m2 were calculated for northern mainland states such as Minnesota and North Dakota. Interestingly, Alaska, with calculated average annual savings of $0.319/m2 per year, is only 10 percent below the overall U.S. average savings ($0.356/m2 per year). This value is driven by the state’s low cost of natural gas (heating) and its high cost of electricity (cooling).
The cost savings data represent a specific point in time. All major forms of energy are subject to pricing changes and to various degrees of volatility, all of which will affect the results. One thing is clear, however: Through all the noise of various market forces, the overall trend for energy costs is to increase with time. Despite the ups and downs that we experience, that trend is likely to carry on in the same direction for some time to come.
Although energy cost savings are a key driver (particularly in warmer climates), one could argue that the ecological benefits of cool roofs are of even greater importance. Much of the initiative behind the cool roof movement came as a result of the Environmental Protection Agency’s (EPA) Heat Island Reduction Initiative (HIRI), which started in 1998. Urban heat islands occur as pavement and buildings replace vegetation in cities. These surfaces absorb significant amounts of the sun’s energy, with the cumulative effect being an overall increase in the city’s surface- and air-temperatures. Increased urban air temperatures are associated with increases in smog. Under the HIRI, the EPA, the National Aeronautics and Space Administration (NASA), the Department of Energy (DOE), and LBNL developed a number of heat island mitigation strategies, including cool roofs. This ultimately led to the creation of the Energy Star® program for roofs.
Much like the economic impacts, the projected environmental benefits of cool roofs can also be quantified. Significant amounts of greenhouse gases and other pollutants in our environment are the products of energy generation and usage. In its paper, LBNL estimated the reduction in a variety of emissions associated with the energy savings described above.
LBNL considered emission factors published by the EPA with the various forms of energy generation in each region and applied them to the calculated cooling cost savings and heating energy penalties per square meter of CRA for each state. It estimated the reductions in CO2 (carbon dioxide), NOx (nitrogen oxides), SO2 (sulfur dioxide) and Hg (mercury) emissions that could be achieved by substituting (weathered) cool roofs for (weathered) conventional grey roofs.
Climate is a key driver in the magnitude of the energy savings. However, the types of energy generation in a given location have a significant impact on the emission reductions for a given level of energy savings. For example, the impact per unit of energy is less in areas with “cleaner” sources of power, such as hydro generation, than in areas with “dirtier” sources of power, such as coal generation.
LBNL estimates that converting 80% of all commercial buildings in the U.S. to cool roofs could result in a reduction of 6.23 metric tons of CO2 emissions, which equals the annual CO2 emissions of 1.2 million typical cars.
CO2 “PAY-BACK” PERIOD
The numbers are impressive at a macro level. However, we deal with buildings one at a time, and it is helpful to bring the discussion to that level. Additionally, to date, we have only considered the “savings” side of the equation. Clearly, every action we take on this planet comes at a “cost.” In order to get a complete picture, we must consider the “cost” of the cool roof. Building on LBNL’s work, one company commissioned a study to determine the cost, in terms of CO2 generation, of its cool roof membranes.
The company that manufactures reflective thermoplastic PVC roof membranes commissioned Carbotech AG, Swiss environmental consultants, to establish the amount of CO2 emissions generated in the production of its roof membranes. Carbotech considered the various cool membrane types and thicknesses sold. The assessment was made on a “cradle-to-gate” basis: from raw material extraction to chemical precursor production to membrane manufacturing.
Using the manufacturer’s sales data for 2007, Carbotech calculated the amount of CO2 generated from “cradle to gate” from the production of the material sold into each state, taking into account the product mix (type and thickness). The average CO2 generated per m2 of membrane produced varied from about 4.0 kg/m2 of membrane to less than 5.0 kg/m2 by state. Comparing these values to the data in Table 2, it is clear that the CO2 generated on a unit-of-production basis exceeds the energy-saving CO2 reduction calculated by LBNL for cool roofs.
However, the CO2 generated in the production of the materials as calculated by Carbotech is a one-time cost. The energy savings evaluated by LNBL are incurred annually, throughout the service life of the membrane. It is helpful to consider an environmental payback period for CO2. Analogous to any financial model, the CO2 payback period is the time it takes to recover our “environmental investment” (CO2-generated producing membrane), through our “annual environmental return” (CO2 reductions associated with energy savings). Payback periods ranged from a low of 0.9 years, in Hawaii, to a high of 4.3 years, in Alaska. The national average is 1.7 years.
Looking at it another way, assuming a life expectancy of 20 years for the membrane, the CO2 investment would pay for itself almost 12 times over during the roof’s service life on average across the U.S.
One cannot forget that the primary purpose of any roof is to protect the structure from the elements. Roofing materials, whether “cool” or not, should be chosen based on their proven track record of durability. There are numerous cool products on the market in various product types that have provided decades of exemplary service.
Roof assemblies must be properly designed incorporating vapor retarders or air barriers where required, multiple layers of insulation to prevent thermal shorts, appropriate fastening technology, proper detailing, etc. They must be installed by qualified contractors, ideally in the presence of trained roof observers. Taking shortcuts or “value engineering” key elements of the roofing package will compromise roof performance, “cool” or not. One area in particular where specifiers should avoid the temptation to value engineer their design around cool roofs is with regard to insulation. Although some standards may allow for it under certain circumstances, cooling energy savings should not be used as a basis for using less insulation below cool roofs in any climate. Cool roofing should be used as an enhancement to the insulation rather than as a partial substitute or a reason to specify a lower R-value. The one exception may be a building in a hot climate that contains many internal heat sources (equipment, people, lighting), where increasing the thermal resistance of the shell may actually increase the cooling load.
Ultimately, our collective objective should be to improve roof performance and energy efficiency, wherever possible.
The latest LBNL report highlights the potential cooling energy savings possible on commercial buildings around the country. Its evaluation of “heating energy penalties” shows that, even in northern states, the magnitude is quite small in this building segment. Taking into account year-round energy impacts, net energy and corresponding cost savings are achievable on commercial buildings across the country.
These energy savings can translate into reductions in greenhouse gases and other pollutants. Although the production of cool roofing (and all other materials) results in the generation of CO2 and other greenhouse gases, the environmental “cost” is quickly recouped through reductions in emissions associated with the energy savings. Most importantly, these benefits can be achieved without sacrificing performance or durability.
In an interview on the topic of cool roofs as a greenhouse gas mitigation strategy, Stephen Schneider, co-director of Stanford’s Center for Environmental Science and Policy and the editor of Climatic Change, summed things up nicely when he said, “It’s a clever idea that has no obvious side effects and gives us a good bang for our buck.”
Agence France Presse, “U.S. Wants to Paint the World White to Save Energy,” May 26, 2009.
H. Akbari, A.A. Berhe, R.L. Levinson, S. Graveline, K. Foley, A. Delgado, R.M. Paroli, “Aging and Weathering of Cool Roofing Membranes,” Proceedings of the Cool Roofing... Cutting Through the Glare Symposium, RCI Foundation, Atlanta, GA, 2005.
H. Akbari, R. Levinson, “Evolution of Cool-Roof Standards in the U.S.,” Advances in Building Energy Research, 2008, Volume 2.
H.R. Beer, W. Pfammatter, “Durability of PVC Roof Membranes – Field Investigation and Laboratory Testing After Up to 34 Years Exposure,” Proceedings of the ICBEST Symposium, Sydney, Australia, 2004.
“Evaluating Environmental Returns,” Professional Roofing, April 2009. Graveline, H.R. Beer, R.M. Paroli.
A.H. Delgado, “Field Investigation and Laboratory Testing of Exposed Poly (Vinyl Chloride) Roof Systems,” Proceedings of the RCI 20th International Convention and Trade Show, Miami, FL, 2005.
S. Kornell, “Is White the New Green?”, www.miller-mccune.com, April 3, 2009.
R. Levinson, H. Akbari, “Potential Benefits of Cool Roofs on Commercial Buildings: Conserving Energy, Saving Money, and Reducing Emissions of Greenhouse Gases and Air Pollutants,” Energy Efficiency, March 2009.
C. Stettler, F. Dinkel, “Balancing CO2 Emissions from PVC Membrane Production with Energy Savings Emissions in Use,” Carbotech AG, March 2009.
E. Wong, “Summertime Heat Islands, the Heat Island Reduction Initiative, and Cool Roofs,” Proceedings of the Cool Roofing... Cutting Through the Glare Symposium, RCI Foundation, Atlanta, GA, 2005.
SENIOR VICE PRESIDENT, TECHNICAL SERVICES
Stan is the Senior Vice President, Technical Services, Sika Corporation – Roofing, Canton, MA. He has worked in the roofing industry for more than 35 years in various technical, sales, and management capacities in Canada, Switzerland, and the USA. He has participated in technical committees and standards writing bodies in North America and Europe.
He has written numerous articles and papers and is a speaker at various national and international symposiums and other industry events on roofing and sustainability topics. He has a Bachelor of Applied Science (Chemical Engineering) degree from the University of Ottawa and a Masters of Business Administration from the International Institute for Management Development, Lausanne, Switzerland. Stan is currently the Chairman of the Vinyl Sustainability Council, Member of the Technical Committee of the Chemical Fabric and Film Association, Member of IIBEC, and Member of ASTM International from whom he received the William C. Cullen Award in 2011 for his contributions to the betterment of the roofing industry, most notably with regards to his sustainability initiatives.
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