Sika Thorocoat®-400
(formerly MProtect HB 400)
WATER-BASED, HIGH-BUILD, 100% ACRYLIC WATERPROOF COATING
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Sika Thorocoat®-400 is a water-based, high-build, 100% acrylic waterproof coating for above-grade concrete, masonry, stucco, and EIFS.
- Available in a broad range of colors and textures for design versatility
- Resists wind-driven rain, helps prevent water penetration into the substrate
- Breathable to allow water vapor to escape
- Excellent adhesion, bonds securely to substrate for long-term durability
- UV resistance provides excellent color retention for a long-lasting attractive finish
- Excellent hiding power
- Textured formulations help improve the aesthetics of irregular substrates
- Effective carbon dioxide diffusion barrier protects embedded steel from corrosion
- Freeze/thaw resistant, suitable for cold climates
- Low VOC content for broad compliance across all regions
Usage
- Exterior
- Vertical and overhead surfaces
- Above-grade
- Protecting and waterproofing
- Concrete
- Masonry
- Cement plaster
- Stucco
- EIFS
- Existing Coatings
Advantages
- Available in a broad range of colors and textures for design versatility
- Resists wind-driven rain, helps prevent water penetration into the substrate
- Breathable to allow water vapor to escape
- Excellent adhesion, bonds securely to substrate for long-term durability
- UV resistance provides excellent color retention for a long-lasting attractive finish
- Excellent hiding power
- Textured formulations help improve the aesthetics of irregular substrates
- Effective carbon dioxide diffusion barrier protects embedded steel from corrosion
- Freeze/thaw resistant, suitable for cold climates
- Low VOC content for broad compliance across all regions
Packaging
5 gallon (18.9 L) pails
Product Details
APPROVALS / STANDARDS
- Alberta Transportation - Type 3 sealer
Shelf Life
18 months when properly stored
Storage Conditions
Store in unopened containers in a clean, dry area. Keep from freezing
Density
11.4–12.4 lbs/gal (1.37–1.49 kg/L) | (ASTM D 1475) |
Flash Point
> 200 °F (93 °C) | (ASTM D 56 Tag Closed Tester) |
Solid content by mass
56.2% | (ASTM D 5201) |
Solid content by volume
38% | (ASTM D 5201) |
Viscosity
102-110 KU | (ASTM D 562 (Stormer)) |
Impact Strength
Passed at 30 in-lbs | (ASTM D 2794) |
Low Temperature Bend
No cracking, 1” mandrel | (ASTM D 522) |
Permeability to Water Vapor
23 perms | (ASTM D 1653) |
Lap Shear Strength
R (equivalent air-layer thickness), ft (m) | 1,318 (402) |
Sc (equivalent concrete thickness), in (cm) | 39 (100) |
Water resistance
Meets requirement: no blistering, loss of adhesion, or discoloration | (TT-C-555B) |
Microbiological Resistance
Fungus Resistance
No growth, it meets the requirement | (ASTM D 3273) |
Mildew Resistance
Aspergillus oryzae, 7 days | No growth |
Aspergillus niger, 21 days | No growth |
Algae Resistance
No growth | (ASTM D 5589) |
Resistance to Weathering
Accelerated Weathering
Passes, 5,000 hours | (ASTM G 23, Type D) |
Chalking
Passes, 5,000 hours | (ASTM D 4214) |
Sand Abrasion Resistance
Passed at 3,000 L | (ASTM D 968 Method A) |
Natural Weathering
Dirt Pick-Up
92.02%; passed after 6 months of exposure | (ASTM D 3719) |
Freeze-Thaw Stability
Passed, 50 cycles | (DOT Method A and B) |
Salt spray resistance
Passed, 300 hrs | (ASTM B 117) |
Application
Drying Time
Times assume 70 °F (21 °C) and 50% relative humidity.
To touch: 1–2 hours
To recoat: minimum of 6 hours
Lower surface or air temperatures and higher relative humidity will extend the drying time.
Coverage
Texture | Rate, ft2/gal/coat (m2/L) | Wet Film, mils (mm) | Dry Film, mils (mm) |
Smooth Recoat | 75–125 (1.84–2.45) | 22–13 (0.559–0.33) | 8–5 (0.203–0.127) |
Smooth | 75–100 (1.84–2.46) | 22–16 (0.559–0.406) | 8–6 (0.203–0.152) |
*Coverages are estimates for smooth, dense concrete. Coverages will vary on porous or textured surfaces.
APPLICATION INSTRUCTIONS
- Do not apply when the substrate or ambient temperature is 40 °F (4 °C) or below or is expected to fall below 40 °F (4 °C) within 24 hours after application.
- Do not apply if rain is expected within 24 hours of application.
- Not for immersion service.
- Apply a 4 by 4 ft (1.2 by 1.2 m) test area to verify acceptable color, texture, and adhesion before proceeding with any project. The test method for measuring adhesion is ASTM D 3359, Measuring Adhesion by Tape Method A. On the 0–5 scale, a minimum adhesion rating of 4A is required.
- Color formulas containing organic colorants are susceptible to fading in exterior applications. Refer to Technical Support for guidance.
- Do not thin the material.
- For professional use only; not for sale to or use by the general public.
- Make certain the most current versions of the product data sheet and SDS are being used.
- For horizontal applications, please contact your local Sika representative.
- Proper application is the responsibility of the user. Field visits by Sika personnel are for the purpose of making technical recommendations only and not for supervising or providing quality control on the jobsite.
SUBSTRATE PREPARATION
- Surfaces should be clean and sound and free of all bond-inhibiting contaminants.
- Concrete substrates should be fully cured.
- Repair any holes, spalled and damaged concrete with appropriate Sika repair materials. Allow appropriate cure time prior to coating.
- Remove any protruding concrete accessories and smooth out any surface irregularities.
- High-pressure power wash surface (or abrasive blast on hard, dense surfaces) to create a profile of SP 3, per ICRI Guide 310.2.
- Some stains may require chemical removal. Neutralize any cleaning compounds used and rinse with clean water.
- Check the adhesion of old coatings according to ASTM D 3359, Measuring Adhesion by Tape Test Method A.
- Remove any blisters or delaminated areas and sand edges to smooth rough areas and provide a transition to old paint areas.
- Treat cracks greater than 1⁄32" with Sika Thorocoat®-746 Knife Grade or SikaWall® FL 748. Treat cracks larger than 1/4” as expansion joints and fill with appropriate Sika sealant.
- New CMU must have a base coat of Sika Thorocoat®-749 Block Filler.
MIXING
- Prior to use, mix Sika Thorocoat®-400 at a slow speed with a drill and mixing paddle to ensure uniform color and aggregate disbursement and to minimize air entrapment.
- In multi-pail applications, mix the contents of each new pail into the partially used previous pail to ensure color consistency and smooth transitions from pail to pail.
APPLICATION
- Sika Thorocoat®-400 is meant to be applied as a two-coat system, achieving a total dry-film thickness (DFT) of 12–16 mils (0.3 mm–0.4 mm). For re-coat applications one coat applied at 11–5 mils (0.279–0.127) DFT.
- Apply Sika Thorocoat®-400 by brush, spray, roller, or spray-and-backroll.
- Maintain proper uniform wet-film thickness (WFT) during application to ensure the performance characteristics desired (see yield rates section).
- Always work to a natural break and maintain a wet edge during application.
- For uniformity of color and texture, application techniques must be consistent throughout the project.
- For horizontal applications, please contact your local Sika representative.
Roller
- Use a quality ¾″– 1-1/4″ nap roller cover.
- Completely saturate the roller and keep it loaded with the coating to build the required mils. Never dry roll.
- Cross roll, maintaining a wet edge, to achieve uniform thickness. Backroll in one direction for a consistent appearance.
Spray
- Equipment is available for spraying all grades of Sika Thorocoat®-400. For fine and coarse textures, it is necessary to use a heavy-duty sprayer designed for the application of coatings that contain sand particles. Contact the equipment manufacturer for further recommendations.
- For smooth and fine grades, backrolling in one direction after spray application is recommended to achieve uniform texture and film thickness.
Brush
- Application by brush is recommended only for small inaccessible areas, e.g., on touch-ups.
- Use only a nylon brush.
CLEANING OF TOOLS
Clean all tools and equipment immediately with water. Cured material may be removed by mechanical means.