Concrete
1. Concrete must be fully cured (28 days), structurally sound, clean, and dry (ASTM D 4263). All concrete surfaces (new and old) must be shot blasted to remove previous coatings, laitance and all miscellaneous surface contamination and to provide profile for proper adhesion. Abrasive shot blasting must occur after concrete repair has taken place. Acid etching is not permitted. Proper profile should be a minimum of ICRI CSP-3 (as described in ICRI document 03732.)
2. Repair voids and delaminated areas with Sika branded cementitious and epoxy patching materials. For application when fast-turn repairs are required, Sikalastic®-350 can be used to repair patches up to 1.5” in depth when used in aggregate slurry mix. Please refer to the Sikalastic®-350 Technical Data Guide for proper application techniques.
3. All units must be applied within the specified pot life.
Surface Pre-stripping And Detailing
1. For nonmoving joints and cracks less than 1/16" (1.6 mm) wide, apply primer when required, followed by 25 wet mils (0.6 mm) pre-striping of Sikalastic® M 205. Sikalastic® M 205 must be applied to fill and overlap the joint or crack 3" (76 mm) on each side. Feather the edges.
2. Dynamic cracks and joints 1/16" (1.6 mm) and greater wide must be routed to a minimum of ¼" by ¼" (6 by 6 mm) and cleaned. Install bond breaker tape to prevent adhesion of sealants to the bottom of joint. When required, primer all joint faces only with Sika® Primer-173. Fill joints deeper than ¼" (6 mm) with appropriate backer-rod and Sikaflex® SL 1™/ SL 2™ (slope grade or self-leveling) or NP 1™/ SL 2™ sealants). For cracks, sealant should be flush with the adjacent concrete surface. Once the sealant is cured the lines should be prestriped with base coat Sikalastic® M 205 overlap the joint 3" (76 mm) on each side.
3. Sealed joints 1" (25 mm) or less can be coated over with Sikalastic® Pedestrian Traffic 1500 Low VOC. Expansion joints exceeding 1" (25 mm) wide should not be coated over with Sikalastic® Pedestrian Traffic 1500 Low VOC so that they can perform independently of the deck coating system.
4. Where the coating system will be terminated, and no wall, joint, or other appropriate break exists, cut an ¼" x ¼" (6 x 6 mm) keyway into the concrete. Fill and coat keyway during application of Sikalastic® M 205.
5. Form a sealant cant into the corner at the junction of all horizontal and vertical surfaces (wall sections, curbs, columns). Prime with Sika® Primer-173 and apply a 1/2"– 1" (13–25 mm) wide bead of Sikaflex® NP 1 or Sikaflex® NP 2 sealants. Tool to form a 45 degree cant. Apply masking tape to the vertical surfaces 4 – 5" (102–127 mm) above the sealant cant to provide a clean termination of the vertical detail coat. After the sealant has cured, apply 25 mils (0.64 mm) of Sikalastic® M 205 over the cured cant up to the masking tape and 4" (102 mm) onto deck surface.
6. In locations of high movement such as wall and slab intersections, a reinforcing fabric is required. After the sealant cant bead is applied and cured, apply 25 wet mils of Sikalastic® M 205 over the sealant and embed Sikalastic® Fleece-996 reinforcing fabric into the wet detail coat.
Uncoated Metal Surfaces
Remove dust, debris, and any other contaminants from vent, drain-pipe and post penetrations, reglets and other metal surfaces. Clean surfaces to near white per SSPC-NACE2 and prime immediately with Sika® Primer-173. Provide appropriate cant with Sikaflex® NP 1/NP2. Apply a detail coat of 25 wet mils of Sikalastic® M 205 over the primed metal and sealant.
Plywood
1. All plywood must be smooth-faced, APAstamped and exterior grade tongue and groove. Construction must conform to code, but plywood must not be less than 23⁄32" (20 mm) thick. Plywood spacing and deck construction must follow APA guidelines.
2. Surfaces must be free of contaminants. Priming is not necessary on clean, dry plywood.
3. All seams must be caulked with Sikaflex® NP 1 or Sikaflex® NP 2 sealants. Prestripe 4–6" (102–152 mm) wide with 25 wet mils (0.6 mm) of Base Coat. Reinforce all seams between plywood sheets and between flashing and the plywood deck by embedding Sikalastic® Fleece-996 into the pre-striping.