Concrete
1. Concrete must be fully cured (28 days), structurally sound, clean and dry (ASTM D 4263). All concrete surfaces (new and old) must be shot blasted to remove previous coatings, laitance and all miscellaneous surface contamination and to provide profile for proper adhesion. Abrasive shot blasting must occur after concrete repair has taken place. Acid-etching is not permitted. Proper profile should be a minimum of ICRI CSP- 3 (as described in ICRI document 03732.) For balconies and other pedestrian areas with limited space or access for shot-blasting, alternative mechanical methods can be used to achieve the recommended surface profile.
2. Repair voids and delaminated areas with Sika branded cementitious and epoxy patching materials. For application when fastturn repairs are required, Sikalastic®-350 can be used to repair patches up to 1.5" in depth when used in aggregate slurry mix. Please refer to the Sikalastic®-350 product Data sheet for proper application techniques.
3. All units must be applied within the specified pot life.
Surface Pre-Striping and Detailing
1. For non-moving joints and cracks less than 1⁄16" (1.6 mm) wide, apply 25 wet mils (0.6 mm) prestriping of Sikalastic® M 205. Sikalastic® M 205 must be applied to fill and overlap the joint or crack 3" (76 mm) on each side. Feather the edges.
2. Dynamic cracks and joints over 1⁄16" (1.6 mm) wide must be routed to a minimum of ¼" by ¼" (6 by 6 mm) and cleaned. Install bond breaker tape to prevent adhesion to bottom of joint. Fill joints deeper than ¼" (6 mm) with appropriate backer rod and Sikaflex® SL 1™/ SL 2™ (slope grade or selfleveling) or Sikaflex® NP 1™/ NP 2™. For cracks, sealant should be flush with the adjacent surface. For expansion joints, sealant should be slightly concave. Once the sealant is cured the lines should be prestriped with base coat Sikalastic® M 205, overlap the joint 3" (76 mm) on each side.
3. Sealed joints 1" (25 mm) wide or less can be coated over with the Sikalastic® Traffic system. Expansion joints exceeding 1" (25 mm) wide, including the primary wide expansion-joint system, are not to be coated so they can perform independently of the deck coating system.
4. Where the coating system will be terminated and no wall, joint or other appropriate break exists, cut a ¼" x ¼" (6 x 6 mm) keyway into the concrete. Fill and coat keyway during application of Sikalastic® M 205.
5. Form a sealant cant into the corner at the junction of all horizontal and vertical surfaces (wall sections, curbs, columns) and apply a 1" (25 mm) wide bead of Sikaflex® NP 1™/ NP 2™. Tool to form a 45° cant. Apply masking tape to the vertical surfaces 4–5" (102–127 mm) above the sealant cant to provide a clean termination of the vertical detail coat. After the sealant has cured, apply 25 wet mils (0.64 mm) of Sikalastic® M 205 over the cured cant up to the masking tape and 4" (102 mm) onto deck surface.
6. In locations of high movement such as wall and slab intersections, a reinforcing fabric is required. After the sealant cant bead is applied
and cured, apply 25 wet mils of Sikalastic® M 205 over the sealant and embed Sikalastic® Fleece-996 reinforcing fabric into the wet detail coat.
Uncoated Metal Surfaces
1. Remove dust, debris, and any other contaminants from vent, drain-pipe and post penetrations, reglets and other metal surfaces. Clean surfaces to near white per SSPC-NACE2 and prime with appropriate Sikaflex primer. Provide appropriate cant with Sikaflex® NP 1™/ NP 2™. Apply a detail coat of 25 wet mils of Sikalastic® M 205 over the primed metal and sealant.
Plywood
1. All plywood must be smooth-faced, APA-stamped and exterior grade tongue and groove. Construction must conform to code, but plywood must not be less than 23⁄32" (20 mm) thick. Plywood spacing and deck construction must follow APA guidelines.
2. Surfaces must be free of contaminants. Priming is not necessary on clean, dry plywood.
3. All seams must be caulked with Sikaflex® NP 1™/ NP 2™ sealants. Pre-stripe 4–6" (102–152 mm) wide with 25 wet mils (0.64 mm) of Sikalastic® M 205. Reinforce all seams between plywood sheets and between flashing and the plywood deck by embedding Sikalastic® Fleece-996 Reinforcing Fabric into the pre-striping.